Lantech拉伸膜包裝機性能技術優勢
  Lantech Wrapping Machine(Lantech中國):上海星冠包裝材料有限公司(SHINGPACK),作為美國Lantech Inc公司在中國地區的銷售總代理商,主要職責就是將這一先進的包裝設備介紹到中國,并提供強大的技術支持和完善的售后服務;我們的工程技術人員都前往美國Lantech公司接受全面的技術培訓,以確保機器最佳運轉;且備有機器現貨和零配件,以確保用戶的各種需求。Lantech拉伸膜包裝機機型有Q300,Q300 XT,Q300XTPLUS,Q600,Q1000,S300,S1200,S1500,S2500,S3500 ,S4000。
    Lantech公司創辦于1972年,以前,一家公司將產品裝船運走前,先得用盒子把單個產品裝好,然后再將這些小盒子裝進一個大箱子里,接著把這些大箱子用塑料紙裹起來送進加熱通道,經處理后,使之能防水防縮,最后把這些大箱子碼好,放進輸送臺上,用叉車運到卡車或火車廂里。在幾十年前那場發生在美國的能源危機中,當時Lantech的創始人帕特·蘭卡斯特(Pat Lancaster)和他哥哥比爾(Bill)正坐在餐桌旁,他從繞在自己手指上的橡皮圈激發了拉伸包裝的靈感。想到了一個新方法:用連續的一卷塑料膜緊密包裝整輸送臺的箱子(設想這樣一個情景:你用膠布將手指繞若干次)。這意味著熱縮包裝法被淘汰,大大降低了對能源的消耗。他們利用福特獵鷹(Ford Falcon)的制動器和哈雷戴維森(Harley Davidson)的吸震器生產了第一臺拉伸膜包裝機,Lantech為此申請了專利,今天,Lantech公司在延展包裝材料、托盤堆垛機和貨物傳送系統諸方面都處于世界領先地位。
        Lantech公司作為世界上第一家生產預拉伸薄膜纏繞包裝機的廠商,在此領域內已具30多年生產制造和研究開發的經驗,其產品包括各種型號的半自動和在線全自動機型,取得100多項專利,并獲得多次技術獎項,各種機型持續進行優化,以確保產品保持世界一流水平,為美國500強企業指定供應商,不僅在美國擁有很高的知名度和市場份額,而且在世界各地也同樣具有很高的市場分額,目前全球銷量已超過10萬臺,占美國56%以上的市場份額,其先進的設計和優良的工作性能一直使其銷售業績在世界同行業中排在首位。
      Lantech公司機器不論外觀和內在的技術均水平居世界一流,主要應用于工業生產制造企業。Lantech機器于九十年代中開始進入中國市場,目前在國內客戶比較多,大約上百家企業,大部分都是大型獨資或合資企業。Lantech公司對其設備上所有的零部件實行三年無轉數限制要求的質量保證。       
       SHINGPACK上海星冠包裝材料有限公司,作為Lantech公司在中國地區的銷售總代理商,主要職責就是將這一先進的包裝設備介紹到中國,并提供強大的技術支持和完善的售后服務;我們的工程技術人員都前往美國Lantech公司接受全面的技術培訓,以確保機器最佳運轉;且備有機器現貨和零配件,以確保用戶的各種需求。
       上海星冠包裝材料有限公司(SHINGPACK)希望能與您共同分享這一先進的包裝設備,我們竭誠為您提供(每周7天*24小時)服務,相信給您的工作帶來輕松、帶來便捷!
       關于選購預拉伸薄膜包裝機,希望首先考慮的是質量,其次是安全性、可靠性、免維護性、使用方便性以及良好的售后服務,因此,我們冒昧地建議貴公司就以下幾方面予以考慮:
·安全性:機器的安全性無論對工廠還是操作人員都至關重要,好的機器不僅可防止危險發生,而且對產品和人員將會起到保護作用;
 
·質量保證:目前世界上所有生產預拉伸薄膜包裝機的廠商,僅Lantech一家對其設備和零配件實行五年無轉速限制的保證,都可充分體現出其設備質量的可靠性;
 
·維修量:任何一位使用者都不希望對機器進行經常性維修,這不僅影響生產,而且增加成本。Lantech機器其獨特的設計及選用的材料都方方面面地考慮到這一點,即維護保養工作極少;
 
·技術的先進性:Lantech公司擁有強大的技術服務中心,其產品獲得上百項專利,各種機型持續進行優化,以確保產品保持世界一流水平,為美國500強企業指定供應商,不僅在美國擁有很高的知名度和市場份額,而且在世界各地也同樣具有很高的市場分額。
 
·薄膜成本:拉伸薄膜是長期消耗品,機器性能的好壞將直接影響薄膜成本的高低,如果選用具有預拉伸裝置的機器,其薄膜成本僅為阻拉伸機器的三分之一,甚至更低。長期使用,其成本的回收將在薄膜中能充分體現;
 
·技術支持:我公司設有備件倉庫以及技術服務中心,并在華南華中華東華北設有服務處,能快捷地提供服務
Uptime
MACHINE CONSTRUCTION
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Boxed top and bottom for support and strength.
  • Stuctural steel tubing.
  • Steel cross member reinforcements.
  • ABS panels allow easy service access and will not rust or dent.
  • Exposed components susceptible to damage and can cause operator injury.
  • Maintenance access is difficult.
COST OF MAINTENANCE
 
Lantech NEW DESIGN
 
OLD DESIGN
1.       48" diameter uerthane race provides broad balanced support.
2.       Sealed-for-life bearings.
  • No maintenance, no lubrication.
  • Dependable belt drive.
  • No metal-to-metal wear.
  • Washdown capability.
1.       Metal-to-metal contact of cam followers to steel turntable cause noise and high wear.
2.       Chain and sprocket systems require proper lubrication and adjustment. Chain will sag and cause uneven wear of sprocket.
SUPPORT SYSTEM
 
Lantech NEW DESIGN
 
OLD DESIGN
  • 38" precision ring bearing for high speed / heavy duty applications (6000 lb loads).
  • 38" slew bearing.
  • Typically 20"-25" ring gear bearing.
  • Smaller diameter bearing does not distribute weight of load effectively.
  • 33" bearing on some high speed models.
Performance
SIMPLE AUTOMATION FEATURES
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Automated Film Cut and Clamp Unit on Q-300 XT and Auto Film Cut-off™ on Q-300.
  • Remote START lanyard switch keeps driver on fortruck (Q-300 XT).
  • Improve productivity and plant flow.
  • Forktruck driver gets off/on forktruck to cut and tuck film, and start the wrapping cycle.
  • Inefficient use of forktruck and labor resources.
FILM DELIVERY PERFORMANCE
 
Lantech NEW DESIGN
 
OLD DESIGN
(1) No gaps.
(2) 180 degree wrap-to-roller contact.
Two Critical Factors:
• 180 degree film-to-roller contact during stretch process.
• Floating nip roller maintains 180 degree contact of film-to-rollers and prevents film slippage.
Result:
• Minmal neckdown of film web.
• Maximizes film stretch percentage.
• Eliminates film slippage across the stretch rollers.
• Neutralizes film breaks.
• Provides lowest film usage per load.
 
 
(1) Large unsupported gaps.
(2) Insufficient wrap-to-roller contact.
(3) Film neckdown.
Inconsistent Control of Film Stretching:
• Film contact to rollers is less than 180 degrees.
• Nip roller not used to eliminate gaps between rollers.
• Fixed nip roller does not engage pre-stretch roller for optimal film control.
Result:
• Film slips across rollers reducing potential stretch level.
• 3" - 5" of neckdown is common.
• Uneven unitization of load from top to bottom.
• Film breaks are common.
• Cumulative result is higher packaging cost.
AUTOMATED LOAD-SEEKING FILM CLAMP
 
Lantech NEW DESIGN
 
OLD DESIGN
Lantech film clamps are designed to be overwrapped with film for optimum unitization at lowest cost.

• Captures film tail.
• Maximizes load containment.
• No film residue in clamp.
• Load arrives "as shipped".
Rigid scissors and jaw-style film clamps are seldom overwrapped with film, which produces high cost unitization.

• Film tails are loose and trailing.
• Load containment is uneven top to bottom.
• Loads will shift during transit causing product damage.
FILM CUTTING SYSTEM
 
Lantech NEW DESIGN
 
OLD DESIGN
(1) Guarded hot wire never contacts film.
(2) Film.
• No film build-up on hot wire.
• Wire temperature adjustable for film gauge and work area.
 
(1) Hot wire contacts film to cut, causing residue build-up.
• Unguarded hot wire is a burn hazard to operator and product.
• Film build-up on hot wire causes inconsistent film cling.
LOAD CONTAINMENT
 
Lantech NEW DESIGN
 
OLD DESIGN
5 up and 5 down turntable revolutions provide optimal two-way wrap pattern because clamps can be wrapped for full sequence.
5 x 5 Biaxial Wrap
• Film overlaps clamp at start and finish of wrap cycle.
• Leading film tail secured in clamp during full wrap cycle.
• Leading film tail secured to load underneath bottom film wraps.
2 up and 8 down turntable revolutions primarily provides one-way wrap pattern because film clamps cannot be wrapped for full sequence.
2 x 8 Wrap
• Film cannot overlap clamps because clamps cannot release from film.
• Film is released from clamp early in wrap cycle and high on the load so roll carriage can clear clamps.
• Film tail is released mid-air and not captured.
Ease of Use
FILM THREADING
 
Lantech NEW DESIGN
 
OLD DESIGN
  • E-Z Thread™ roll carriage loads film correctly every time.
  • Side mounted roll carriage is easy to load and reduces risk of back and hand injury.
  • Top latching gate is difficult to close and may malfunction.
  • Welded bottom hinges can warp and break.
  • Film payout opposite operator side.
OPERATOR FRIENDLY
 
Lantech NEW DESIGN
 
OLD DESIGN
1.       Easy to read controls precisely control key unitization factors.
2.       Quick Reference Guide on machine includes Operating Instructions and Trouble Shooting Guide.
 
  • Basic control package does not provide optimum load containment control.
 
FILM LOADING
 
Lantech NEW DESIGN
 
NEW DESIGN
  • Q-1000 floor space available to operator to load film.
  • Operator stands on floor.
  • Roll carriage mounted on side of upright.
  • Roll carriage mounted on front of upright.
  • Operator stands on turntable to load film.
  • Operator will lift 40 lb film roll above waist while standing on turntable.
SIMPLIFIED MAINTENANCE
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Only visual maintenance is needed.
  • Easy to access all serviceable components.
  • Lube lines for hard to reach elements.
  • Periodic maintenance of ring bearing.
  • Belt lift roll carriage.
  • Belt driven wrap arm.
  • Panels remove from mast for easy access.
1.       Limited access to required service areas. Chain driven roll carriage and wrap arm must be continuously adjusted and lubricated.
2.       Chain will sag and cause uneven wear of sprocket.
OPERATOR FRIENDLY WITH PHOTOEYE
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Intelli-sensor™ photoeye sees all types of loads.
  • Effortless overwrap adjustment.
  • Mechanical load height sensing.
  • Requires adjustment for varying load heights.
Safety
MACHINE DESIGN
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Enclosed clean design.
  • Side mounted carriage.
  • No pinch points.
  • 65" turntable standard
  • Trip hazards - base protrusions.
  • Front mounted carriage.
  • Pinch points.
  • Loads overhang turntable.
ROLL CARRIAGE GUARDING
 
Lantech NEW DESIGN
 
OLD DESIGN
  • Powered rollers are fully shielded from hands and clothing for safest operation.
  • Pre-stretch rollers "powered" during wrap cycle only.
  • Open" roll carriage design allows hands and clothing to snag in rollers.
  • Pre-stretch rollers "powered" at all times.
ROLL CARRIAGE DRIVE SYSTEM
 
Lantech NEW DESIGN
 
OLD DESIGN
(1) Counterweight
(2) Roll Carriage
• Counter-weighted roll carriage reduces cumulative downward force to less than half the weight of roll carriage.
 
(1) Roll Carriage
(2) Chain Drive
• Chain driven roll carriage exerts downward force equal to weight of roll carriage plus downward force of chain drive.
OPERATOR PROTECTION
 
Lantech NEW DESIGN
 
OLD DESIGN
1.       Fencing with
2.       interlock safety gate. Not an option.
3.       Transition jam and wrap zone photoeyes.
4.       Flow Direction.
• Personnel barrier. Not an option.
  • Safety fencing is an option.
  • Stockade-style fencing allows easy access.
  • Gates not always safely interlocked.
我們的宗旨:
 將先進的包裝設備和包裝材料介紹到中國,并提供強大的技術支持和完善的售后服務。

我們的優勢:

  1. 高技術水準的工程服務人員---公司的工程技術人員都前往國外的合作伙伴接受全面的技術培訓,以確保最高的技術水準服務于我們的用戶;
  2. 最快的交貨期、最及時的備件供應---我司在上海設有備件倉庫,備有半自動機器現貨和零配件,保證第一時間滿足客戶的需求;
  3. 最便捷、最高效的服務---7*24小時服務,以確保工程師在第一時間趕到客戶現場并提供最及時的售后服務;

我們的客戶:

我們的客戶廣泛分布于各個領域,如飲料、啤酒、化工、食品、日化、電子、五金零件、倉儲物流等等。我公司憑借先進的技術和完善的售后服務,不斷獲得各行業客戶的認可并在中國包裝業中贏得一席之地。著名的用戶有青島啤酒、雪花啤酒、摩托羅拉、寶潔、安利、飛利浦電子、德爾福、美國通用電器、三星電子、雅瑪哈電子琴、可口可樂、百事可樂、美孚潤滑油、加德士潤滑油、天津日石潤滑油、大宇制紙、長城高級潤滑油、PPG涂料、強生日用品、惠普電腦、蘇州明基、康柏電腦等世界著名大型公司。我們誠愿與各界同仁合作,攜手并進,為中國的包裝事業貢獻力量。

Lantech公司簡介

美國Lantech是世界上第一家生產預拉伸薄膜包裝機的廠商(1972),之后又開發研制了熱收縮薄膜包裝機、開箱機和封箱機等,在此領域內已具38年以上生產制造和研究開發的經驗,其產品包括各種型號的半自動和在線全自動機型,取得100多項專利,并贏得多項技術和產品獎項,目前全球銷量已超過10萬臺,各種機型的銷售占美國50~70%以上的市場份額,其先進的設計和優良的工作性能一直使其銷售業績在世界同行業中排在首位。該公司對其設備上所有的零部件實行三年無轉數限制要求的保證。Lantech機器不論外觀和內在的技術均居世界一流水平,并在其過去的三十多年的時間里一直傳遞著對機器性能的承諾,每天都為用戶提供最好的有價值的產品。
Lantech一直追求對質量的承諾,不斷的改進組織結構、工藝流程和產品,致力于人性化設計理念來,公司積聚了大量的優秀人才,具有強大的技術實力以及獨創性,使Lantech機器的技術水平始終處在領先的地位,其完善的售后服務,即每天24小時,每周7天,每年365天的全球服務,以達到令客戶滿意的目標。其特點在于:

  1. 最節約成本的設備---Lantech纏膜機標準預拉伸率為200%或250%,每年可為客戶在薄膜材料方面節省大量成本;
  2. 最穩定耐用的設備---在中國,有許多運轉了15年的設備還在客戶工廠使用;
  3. 最長的質保期---我們為客戶提供3年質保期,在配件使用及設備維護上為客戶節省使用成本
  4. 最簡單的維護---Lantech機器設計半自動設備達到免維護, 全自動機器也只需要3~6個月加一次油。
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